Mecal Mobile Vacuum Machines

Description

TECHNICAL DATA:

Maximum vacuum: 5500mm water column (-55 Kpa).

Air delivery: 4500 Cu.M./hr.

Hose connection: 150mm dia.

Capacity of container: 4.1 M3, inclined floor, two tail gates with locks. Abrasive

protection lining, separator for fine dust

Filter area: 55 sq.M. total.

Conveying rate: approximately 28 TPH (dry cement, over 10M).

Maximum conveying distance: up to 150M, dependent on material and pipework system.

Sound level: <85 dbA at 1m reflection free.

Dimensions ( Approx.): 4500 x 2200 x 2300mm (l, w, h) without trailer

6700 x 2200 x 3300mm (l, w, h) with in plant trailer.

Weight: 5500Kg (empty).

SPECIFICATIONS.

750P ELECTRIC – 415V, 3Ph, 50Hz, 75 KW motor with D.O.L. starter (130 A required). Control panel indicates vacuum pressure, operating hours, collector full, pump overheat, motor failure and cooling fan failure.

VACUUM PUMP – positive displacement pump, vibration dampened, relief valve, silenced exhaust.

FILTER SYSTEM – Primary cloth filter with shaker filter cleaning system. Final safety

cartridge filter.

SOUND PROOFING – Weather proof cabinet with 3 large access doors, rockwool insulation and cooling fan.

MAIN FRAME – Has lifting lugs for crane transport.

CONTAINER – 4.1 M3, inclined floor, two tail gates with locks. Abrasive protection lining, separator for fine dust

STANDARD EQUIPMENT – Filling level probe with warning light, automatically shuts down the vacuum pump.

– Automatic vacuum release valve and check valve to prevent

reverse running of the pump should it stop under load.

Basic version, ready for operation, on a ground frame ready for mounting onto a carrier.

Collector body, volume approximately 6m³, collection capacity approximately 3.5m³, inclined floor, two tailgates with lock, compartment for fine dust.

Filter system, high-performance pocket filter of PTFE coated polyester needle felt, reverse jet filter cleaning, maintenance doors on the side of the unit.

Vacuum pump system, air cooled positive displacement pump, 50% vacuum, pump/motor frame on vibration dampeners, vacuum breaker, 3 exhaust silencers, 1 intake silencer, return check valve to prevent reverse rotation of the vacuum pump when cutting off suction plant.

Diesel engine, water cooled, 154KW power, turbo-charged, 6 cylinders. Compressor integrated in engine lubrication system. V-belt transmission, exhaust system, 200 l fuel tank. Battery 24 Volt, Perkin or Cummins Engine as per client’s choice.

Electric control, in metal sheet housing, protection class IP 55, starter device, automatic rpm setting, gauges for the engine monitoring, gauges for the vacuum pump monitoring, protection devices for oil level and overheating, automatic motor stop, operating voltage 24 V.

Sound proofing cover, weather proof, 3 side doors for maintenance, sound proofing lining of mineral wool, labyrinth ducts for aeration.

Included in our supply is an instruction manual, wiring diagram and spares list.

Technical Data:

Model Motor Power Filter Area Suction Inlet Loading* Rate Weight Approx.

6000/D 154 kW 25 m² 150mm up to 40 t/h 7300 kg

* Loading rate depends on material, suction distance, piping and mode of pickup of material.

Test conditions: dry cement and 10m suction hose.

Maximum Airflow: 6000 m³/hr.

Maximum Vacuum: 5500 mmw.c.

Main Filter: 25 m²

Cartridge Safety Filter: 40 m²

Noise Level: Approximately 82 dB(A), average reflexion-free in a distance of

7m, according to DIN 46635.

Dimensions: 5035 x 2450 x 2400 mm (without trailer) – refer sketch 0792-986.

Technical specification subject to change without prior notice.

INDUSTRIAL VACUUM CLEANERS

THANK YOU

FOR ACCEPTING OUR VACUUM CATALOGUE

Mecal can offer complete Vacuum Cleaning and Conveying Systems of the most extensive range, advanced designs and concepts yet devised. lncluding:

MACHINES

5.5 to 300 Kw – Electric/Diesel,.
Mobile/In-Plant

Capacities

To 100 THP, over long distances and heights.

Performance

Mecal exclusive 5500 and 8000mm . WC, continuously rated pumps produce performances which allow them to undertake tasks, not previously considered possible by Vacuum at a faster rate and lower cost. They are also self cleaning, should a blockage occur – where in the case of fan , for example, the pipe work must be dismantled for cleaning.

Filtration

Exclusive up to 7 stage filtration. All machines are certificated to discharge into the atmosphere no more than 30% the allowable limit of dangerous materials, so they may be used in a workshop environment .

Maintenance

Mecal machines are designed to have virtually no running or general maintenance. All filter cleaning is automatic.

Safety

The machine are protected against accidental damage/overheat / overfill and have visual fault finding indicators. No change-over procedure is required for Dry to Wet application.

Don’t hesitate to contact us, you’ll find that we have the COMPLETE, MOST ADVANCE ANSWER FOR ANY APPLICATION.

Thanh Thai

MANAGING DIRECTOR

MAIN EXCLUSIVE FEATURES OF MECAL VACUUM LOADER UNITS.

(a) Heavy duty construction – solid built doors, hinges, latches and seals. Built to last a lifetime.

(b) Sound attenuation ensures below 85 dBA at 1m distance.

(c) Seven stage filtering system, exclusively designed for the special requirements of Heavy Duty Vacuum Cleaner i.e. the erratic and rapid changing conditions involved in: vacuum pressure, air volume, dust loading and moisture content, etc. Suitable for wet and dry applications. Clog free with sticky materials. Requires no running maintenance or cleaning, etc ……….. Cleaning is automatic and efficient.

Main Primary Filter

Teflon coated filters are supplied as standard to allow for wet and dry operation. Filter is automatically cleaned thoroughly with reverse air jet cleaning system and collected material is collected in the main container and discharged with the load.

Final Filter

Manufactured from exclusive special material and design ensuring no clogging and guarantee the discharge air to be safe to breathe even when used to collect dangerous and toxic materials.

Filtering system is certified to support above claim.

(d) Exclusive 80% continuous rated vacuum pump with 90% maximum vacuum capacity in some models. Air discharge is no hotter than ordinary roots type blower at 50% vacuum .T his type of pump has been successfully used in hundreds of installations from 75 to 415 HP and an exclusive two year Warranty period is offered to the Mecal vacuum pump.

(e) Vibration free: all working equipment is mounted on vibrating absorbing rubber mountings .

(e) Power Plant: electric, water cooled or air cooled diesel engine are available for all models. Large power surplus is allowed in the selection of engines.

(g) All Mecal machines are designed so that they require no minimum maintenance of any kind. For example, filter cleaning, et c., are automatic functions.

Attention is required annually only, even then only an inspection is recommended .

All Mecal filters may be serviced without tools, by unskilled labour in a very short time. The diesel engine needs normal service as per Maker’s instruction.

MECAL PTY LTD

Vacuum Loaders for professional industrial cleaning

VacTrailer model S-4 DIESEL 42kW

VacTrailer model 4000 DIESEL, 81 kW

Truck mounted Vacuum Loaders
The “task force” for industrial cleaning professionals

Separate Diesel Engines which drive the vacuum pumps of VacTrailers provide an optimum cooling system for continuous operation. They run at low rpms, quietly and within the best torque range, resulting in substantially lower fuel consumption, compared to truck engines as a power source. Truck mounted units can be fitted with a split shaft box, using the truck engine to drive the vacuum pump.

VacTrailer Units require a separate Diesel (or electric) engine to drive the vacuum pump. Only reliable manufacturers of Diesel engines are selected, such as Volvo, Perkins and Kubota, all of whom provide worldwide service. VacTrailers are normally mounted on trailers but are suited for mounting on 2- or 3-axle trucks as well.

Vacuum Loaders using the truck engine as a power source for the vacuum pump, require a split shaft (transfer case) gear box. The spilt shaft box provides power either to the wheels or via a cardan shaft to the vacuum pump. The truck’s gear box is used to adapt the rpm of the pump exactly to the actual performance requirements, especially Important when using the pressure discharge system.

Side Channel (Regenerative) Vacuum Pumps are maintenance-free, designed for continuous and quiet operation (2,900 rpm, impeller on motor shaft). The continuous rated vacuum reaches up to 50%, the short time vacuum up to 60%. A side channel vacuum pump is available for the VacTrailer S – 4 as an option to a roots type pump, which provides a more aggressive vacuum.

Three-Lobe Positive Displacement Vacuum Pumps use the newest technology: Star shaped (Y) rotating pistons instead of 8-shaped pistons. The mechanical rigidity of the 3-lobe structure prevents vibrations and bending of the shaft under fast changing vacuum, as is common in cleaning jobs (a frequent cause of damage in roots type pumps with 8-shaped pistons).

Three-Lobe Vacuum Pumps provide up to 90% vacuum, using a pre-inlet cooling system. The suction power is up to 60% higher, compared to standard 50% vacuum pumps and are more durable and specially suited for heavy suction material.

FACILITIES

Australia s largest Vacuum Systems Design and Manufacturing Facility .
Most experienced with largest range size and configurations.
Designed and Manufactured almost all available pipeline installations in Australia since 1980.
Large stocks of spares and ancillary equipment.

Professional Engineers

Engaged in Vacuum Systems and Pneumatic Conveying for the past thirty-five (35) years
Qualifications – Honours Graduate to Diplomas

Manufactured in Australia.

Machines.

Ancillaries.

Pipeline Systems.

includes:

Largest most powerful systems in Australia.
First and most efficient systems in Power Stations, Aluminium Smelters, Cement Plants and Mines.
Largest most powerful Mobile Unit in Australia.

All designs include locally available components

To suit Australian conditions and regulations.
Noise level and exhaust air comply with or are better than relevant Australian regulations.

MECAL LARGE SIZE

MOBILE UNITS

(UP TO 300KW POWER)

Standard positive displacement vacuum pump 50 – 55 % vacuum proofen, sturdy pump; 1 year maintenance free. For light and medium heavy material (1,5 g/cm 3) such as cement; suction distances up to 100 m.

Wieland special vacuum pump 80 / 90 % vacuum with pre-inlet cooling system, producing a suction power up to 80 % higher than standard vacuum pumps. For heavy material (blasting material wet sand, conveying air gravel, sludge). Conveying distances up to 250 m.

MECAL- VACTRUCK 1100RS

MECAL – VACTRUCK USL – 1100RS

MECAL VTR-C SERIES

VACUUM LOADERS

Mounting Options: Truck, Trailer, Roll On-Roll Off.
Drive Options: DIESEL – ELECTRIC- P.T.O.
Multi Stage Filtration System for Universal Applications.
Suitable for wet and dry operation, no need to changeover.
Noise level is guaranteed to comply with site regulation.
Designed to be Compatible with available Standard Trucks and Australian Road Law.

GENERAL BASIC SPECIFICATIONS:

UNIT	300 P	S5-C	900 P	1100 P	1100RS
Max. Vacuum mmwc	5000	5000	5000	5000	9000
Max. Air Flow m3/hr	1600	2400	5350	6800	6000
Engine Power Kw/Hp	36/49	48/66	121/165	125/165	154/210
Suction Inlet mm	100	125	150	200	200/150
Convey Rate T/hr	10	15	30	40	40
Volume Collector m3	5	5 or 9	9 or 12	9 or 12	9 or 12
Main Filter Area m2	12	20	30	30	30
Weight w/o Truck Tonnes	5	5 or 7	9 or 11	9.5/11.5	9.5/11.5
Approx. Dimensions
Length	6	6 or 6.5	7.5 or 8	7.5 or 8	7.5 or 8
Width x Height	2.5 x 2.5	2.5 x 2.7	2.5 x 2.9	2.5 x 2.9	2.5 x 2.9
Recommend Truck min GVM	14	18 or 22	22 or 26	26	26

MECAL VTR SERIES WITH INTEGRAL CONTAINER.

General Standard Features:

Complete suction unit and container on ground frame ready to mount onto a truck or suitable trailer .
Diesel Engine, water or air cooled to suit client’s preference.
Container can be tipped to 50 Degree.
P.T.F.E. coated filter bags suitable for wet and dry operations.
Final safety cartridge filters are included as standard.
Automatic reverse jet cleaning of main filter and final cartridge filter .
Separate compartments for fine dust in container body and discharge at same time with main container chamber.
Manual operated door lock with positive sealing action and special door seals to ensure complete seal for liquid.
Butterfly valve with manual handle for liquid discharge.
Minimum 200 litre tank for diesel fuel.
Surface finish: one colour full gloss polyurethane paint.

Optional Features:

P.T.O. driven from truck engine.
Hydraulic rotating boom.
Larger fuel tank.
Full opening discharge door with hydraulic door locks.
Hose and accessory side trays.
Frame for transport by forklift.
Pneumatic vibrator to assist discharge from collector.
Customised features to client’s requirement.

S-5 CONTAINER VAC

MECAL VAC S5

FAST : Up to 15tph
COMPACT : 3.3 x 1.6 x 2.0 metre (3 tonne)
QUIET : approx. 85dBA
CLEAN : 29 sqm of Filter
ELECTRIC: 37kW
DIESEL : 60kW AIR or WATER COOLED

VacTrailer system components

1 filter/main collector

2 main filter

3 filling level probe

4 slide valve discharge gate

5 hydraulic cylinder

6 safety cartridge filter (2nd filter stage)

7 vacuum pump

8 electric motor or diesel

Wieland special vacuum pump BO I 90% vacuum with pre-inlet cooling system, producing a suction power up to 80 % higher than standard vacuum pumps. For heavy material (blasting material, wet sand, conveying air gravel, sludge). Conveying distances up to 250 m.

MECAL SMALL AND MEDIUM SIZE PORTABLE UNITS (UP TO 30KW POWER)

MECAL-VAC S3

FAST : Up to 10 Tonnes per hour.

COMPACT : 2.3(1) x 1.1(w) x 1.85(h) metre
(1.05 Tonne)

QUIET : approx. 8OdBA

CLEAN : 14.5 Sq.M. of Filter

ELECTRIC : 22kW

MaxVac – The industrial suction system – portable or stationary – adaptable to your specific requirements.

Cleaning the decks of tunnel furnaces: After baking bricks, the burnt wastes are removed by suction before replacing with new bricks for firing.

Central suction plant for machinery cleaning. The cooling emulsion is continuously pumped away, the turnings are automatically discharged into a container.

MaxVac FILTER _being used as semi-stationary swarf removal plant with a fixed pipework system and a special slot nozzle.

Detail of left print: Turnings and cast-dust are completely removed with the slot nozzle. The 11 kW suction unit is suitable for continuous operation.

Central suction plant for the cleaning of containers. A fixed piping system provides suction inlet points throughout the container storage area.

Container cleaning: The containers are being cleaned after use – wet or dry, just as required.

Central suction plant with filter/hopper. By installing several vacuum units in parallel, the number of suction points open at the same time can be increased. The extracted material Is collected in the filter/hopper and continuously discharged.

Automatic removal of turnings. A chips conveyor transports the turnings into an open collection cone from where they are automatically removed by suction.

MaxVac CENTRAL for stationary applications with automatically operated suction inlets.
Fixed pipework systems lead to the required suction points.
The suction unit is started and stopped at the work place by automatic suction inlets.

1 Automatic start up of suction unit by opening lid of suction inlet and plugging in the suction host.
2 Automatic start up of the suction unit by lifting the suction hose from the hook.
3 Automatic start up of suction unit by operating the compressed air driven grinder.

NEW HIGH PERFORMANCE INDUSTRIAL CLEANERS

Centrifugal Separator

Collection container

Vacuum producer

relieves the cloth filter
by separating liquids completely and dust to a large extent from the air flow, leading the material directly into the collection container.

with wheels, handle for tipping discharge by forklift. For the removal of asbestos disposable bags are available.

regenerative vacuum pump; continuous operation; high suction power; very quiet with 73 dB(A).

Compressed air ejector instead of regenerative vacuum pump/electric motor; no moving parts; the low priced solution for areas with an explosion hazard.

IS-35
a professional suction unit with regenerative vacuL1m pump ; high-efficiency filter performance; single-phase and three-phase versions; 50 or 80 I collection container; suction dia.60/50/40 mm

IS-35
with lifting/lowering device for easy handling of collection container
NEW

Liquid cut-off
when ordering the liquid cut-off device the unit will be equipped with an additional suction inlet in the collection container for the removal of liquids only. For dry material the upper standard suction inlet is used.

Screen insert and discharge hose
for the separation or chips and liquids

Screen basket
for large quantities of chips

Filter system of IS-35 BASIC

electromechanical filter cleaning device

Filter system of IS-35 FILTER

Choose from six versions of the IS-35:

IS-35 BASIC
for chips, oil, water, small amounts of dust

IS-35 FILTER
for all types of dust, for chips, oil, water

IS-35 C
for material dangerous to health; meeting the German regulations ZH1/487. category C

IS-35 C/81
application as IS-35C; in addition for explosive dust in zone 11

IS-35 H2
for deposited wood dust and wood chips

IS-35K1
with HEPA filter for material dangerous to health: meeting the German regulations ZH1/487, category K1

Specifications	IS-35 BASIC	IS-35 BASIC compressed air	IS-35 FILTER	IS-35 FILTER compressed air	IS-35C	IS-35C/B1	IS-35H2	IS-35K1
Driving power ~ = single-phase Δ = three-phase	~ 2,2 kW Δ 3kW	≥ 1,5m³/min/ 6 bar	~ 2.2 kW Δ 3kW	≥1,5m³/min	~v2,2kW Δ 3 kW	~ 2,2kW Δ 3 kW	~ 2,2 kW Δ 3kW	~ 2,2kW Δ 3kW
Maximum airflow m³/h	340	340	340	340	340	340	340	340
Maximum vacuum, daPa	~ 2100 Δ 3300	3500	~ 2100 Δ 3300	3500	~ 2100 Δ 3300	~ 2100 Δ 3300	~ 2100 Δ 3300	~ 2100 Δ 3300
Suction inlet, mm Ø	60	60	60	60	60	60	60	60
Collection container, volume L	50/80	50/80	50/80	50/80	50/80	50/80	50/80	30
Total filter area, cm²	5000	5000	14000	14000	14000	14000	14000	33000
Dimensions mm (LxWxH)	1300x 580 X 1180	1300 x 580 X1180	1300 x 580 X 1180	1300×580 X 1180	1300×580 X1180	1300×580 X 1180	1300 x 580 X 1180	1110×580 X 1180
Weight approx. kg	90	90	95	95	95	95	95	97
Voltage3-phase (16 A fuse)	400V	¾” air connection	400V	¾” air connection	400V	400V	400V	400V
Voltage Single-phase (16 A fuse) 2,2 kW driving power	230V	–	230V	–	230V	230V	230V	230V
Compressed air consumption m³/min.	–	≥ 1.5 at 6 bar	–	≥ 1.5 at 6 bar	–	–	–	–
Noise level, reflexion-free DIN 45635,dB(A)	73	76	73	76	73	73	73	73

IS-55
even more suction power;
larger collection capacity.
suction Ø 80/60/50/40 mm.

IS-55 New
with lifting/lowering device for easy handling of collection container

the IS-55 offers perfect handling of the collected material; discharge by forklift truck or crane

IS-55 for stationary applications with pipework system up to 50 m length

1 The suction unit starts automatically by opening an inlet valve and connecting a suction hose.
2 The suction unit starts automatically by lifting the hose from the hose support.
3 the suction unit starts automatically by operating the grinder.

Choose from five versions of the IS-55:

IS-55 BASIC
for chips, oil, water, small amounts of dust

IS-55 FILTER
for all types of dust, for chips, oil, water

IS-55 C
for material dangerous to health; meeting the German regulations ZH 1/487, category C

IS-55 C/B1
application as IS-55 C in addition for explosive dust in zone 11

IS-55 H2
for deposited wood dust and wood chips

Specifications	IS-55 BASIC	IS-55 FILTER	IS-55 C	IS -55 C/B1	IS-55 H2
Driving power Δ three-phase	Δ 5,5 kW	Δ 5,5kW Δ 7,5kW	Δ 5,5kW	5,5kW	Δ 5 ,5kW
Maximum airflow m³/h	520	520 700	520	520	520
Maximum vacuum, daPa	4400	4400	4400	4400	4400
Suction inlet, mm Ø	100	100	100	100	100
Collection container, Volume L	95	95	95	95	95
Total filter area, cm ²	5000	14000	47000	47000	47000
Dimensions, mm (LxWxH}	1390 X 600 x1460	1390 X 600 x1460	1390 X 600 X 1460	1390 X 600 X 1460	1390×600 X 1460
Weight, approx. kg	185	190 205	195	195	195
Voltage3- phase (32 A fuse	400V	400V	400V	400V	400V
Noise level, reflexion-free DIN 45635 dB (A)	75	75	75	75	75

MECAL FIXED INSTALLATION SYSTEMS

DESIGN PIPELINE SYSTEM

It is normally more economical in both time and effort to install fixed pipelines in various areas and connect the Portable Suction Unit to it in an easily accessibly area.

Pipeline system also allows reclaimable material to be returned back to the process at a suitable location using interceptor and automatic discharging system.

We offer two low cost systems:

SK SYSTEM

Incorporating the Cardan Coupling for areas where the pipeline installation may need to be moved frequently.

BR SYSTEM

Incorporating the Morris Coupling an easily erected System which may be re-arranged simply and cheaply, should it be necessary.

Upon receipt of a sketch plan of your proposed pipe system, one of our Engineers will prepare a detailed layout using standard components and provide, the performance details of the proposed System.

E .g: Expected clean line pressure losses .
Conveying capacities (TPH).
Specification of Suction Unit for required duty .

No charge is made for this service.

For instant service:

Contact our Engineers: Phone: 03 9314 0144
Fax: 03 9314 2576

International
Phone: +61 3 9314 0144
Fax: +61 3 9314 2576

THE NEW VACTRAILER RANGE

Trailorized Vacuum Loaders for industrial cleaning and recovery: bulk material, sand, soil, scale, fine dust, sludge; discharge into big bags; pneumatic off-loading into silos

VacTrailer models
3100 / 4000 / 6000 / 7800
Suction distance up to 200 m (660 ft.);
loading rate up to 60 tph;
diesel engine or electric motor 84-264 kW (114-360 hp)
3-lobe positive displacement vacuum pumps 55% or 90% vacuum;
suction inlet DN 125-200 mm (5″-8″)

VacTrailer 3100

the most economical vacuum loader for bulk material

Electric motor or diesel engine
55 / 84 kW (75 / 114 hp);
positive displacement vacuum pump
55% (217″ w.g.) vacuum;
suction inlet DN 125 (5″);
loading rate up to 20 tph*

Transport by forklift truck
or crane, or mounting
onto truck/trailer, or
on support frame with extendable legs

For dust with an explosion hazard
(dry coal dust) explosion-proof
VacTrailer units are available
(pressure proof of pressure release)

*see technical data

VacTrailer 3100,
model CAT
the perfect configuration and performance for catalyst handling

Electric motor or diesel engine
55 / 84 kW (75 / 114 hp);
positive displacement vacuum pump
55% (217″ w.g.);
suction inlet 125 mm (5″)

Filter/collector with support frame
and extendable stands for separate
set-up; height under discharge gate
2100mm (60″); discharge into drums
or into screening unit
*image

VacTrailer system diagram

Filter/collector I

Sound proof housing
safety cartridge filter
cooling fan
diesel engine (electric motor)
electric control panel
three-lobe vacuum pump
vacuum safety release valve
suction inlet
collector body
filter compartment
main filter
compressed air reversed jet filter unit
filling level probe
discharge gate
hydraulic cylinder for discharge gate
hydraulic pump (manual) for discharge gate
dust flap
lever for dust flap
vibrators

Filter/collector II

sound proofed housing
safety cartridge filter
cooling fan
diesel engine (elecric motor)
electric control
three-lobe vacuum pump
vacuum style pump
suction inlet
collector body
main filter
reverse jet filter cleaning system
filling level probe
hydraulic cylinder
slide valve discharge gate

TECHNICAL DATA

Description	Unit	Data
Model VacTrailer		3100/D	4000/D	6000/D	7800/D	7800/D-80
Driving Power	kW/hp (Electric)	55/75	110/150	160/218	160/218	–
Driving Power	kW/hp (Diesel)	84*/114	120/163	160/218	160/218	264/358
Suction Power	w.c. maximum	5500	8000	8000	5500	9000
Air Delivery Rate (Vacuum pump maximum)	m³/h	3100	4000	6000	7800	7800
Suction inlet	mm	125	150	150	200	200
Filter collector I, inclined floor with tailgate: collector volume collection capacity	m³ approx. m³ approx.	3,4 1,9	6,8 4,1	6,8 4,1	6,8 4,1	6,8 4,1
Filter/collection II, conical collector, slide valve: collector volume collection capacity	m³ approx. m³ approx.	2,8 1,3	5,1 3,0	5,1 3,0	5,1 3,0	5,1 3,0
Filter Unit	m²
Filter cleaning mode	electric or compressed reverse air jet cleaning
Dimension l x w x h	m approx.	4,6 / 1,8 / 2,75	5,2 / 2,5 / 1,7	5,2 / 2,5 / 1,7	5,2 / 2,5 / 1,7	5,2 / 2,5 / 1,7
weight	kg approx.	4500	7800	8100	8100	8600
loading rate*	tph approx.	20	25	40	50	60

VACTRAILER CONFIGURATIONS:

VacTrailers are compact vacuum loaders for discharge by tipping or blowing, widely used with separate collection hoppers;
for big quantities of material the use of hoppers is more economical than the transport of the vacuum loader to a distant dumping area

VacTrailer with filter/collector I; inclined floor, discharged gate

VacTrailer with filter/collector II; conical collector, slide valve discharge into big containers or big bags

VacTrailer 3100 CAT for catalyst handling; separate filter/hopper with extendable legs for discharge into a screening machine or drums.

INDUSTRIAL VACUUM SYSTEM

VACTRAILER S-4

VacTrailer S-4
Economic series production
Fills BigBags or open skip containers
Performance rate of up to 12 tons/h
Pneumatic Airshock® filter cleaning as standard equipment

plant cleaning in a coal operated power station

VacTrailer S-4 The most powerful and economic industrial cleaning and material recovery unit in its class!

Transport
Easy transport
A van, see left picture, is the most economical means of transport for the S-4 unit. Sufficient space is available for accessories. The empty weight of the S-4 unit mounted on a tandem trailer is 2000 kg

Designed for versatile requirements of professional industrial cleaning contractors

discharges into BigBags or into open skip containers
conveys suitable suction material over more than 100 m, suction hoses DN 80/DN 100
suction rate up to 12 tons/h
suitable for suction of dry, wet and hazardous material (dust class M/H)
Diesel or electric drive
Equipped with the most modern three-lobe rotary piston vacuum pump

CONFIGURATION

Suction inlet dia. DN 125
Collection cone
Discharge flap (slide gate optional)
Connector for BigBag
Vibrator (assists discharge)
Filter separator/cloth filter
Electric filter cleaning (optional)
Airshock® filter cleaning and
Filling level probe
Safety cartridge filter
Safety valve vacuum breaker
Vacuum pump
Exhaust air temperature probe

DIMENSIONS

Specification	Data	S-4 Diesel/Elektro
Max. airflow	m³/h	2100
Max. vacuum (intermittent)	mbar	600
Max. vacuum (continuously)	mbar	500
Diesel engine	kW/PS	42/56
Electric motor	kW/PS	37/50
Collection cone, max. capacity/weight	Liter/kg	5000/800
Filter area (Filter for dust dangerous to health BIA ZH 1/487/C)	m²	12
Safety Cartridge filter	m²	7,5
Weight without trailer Diesel/Electro	kg	1660/1590
Weight of the trailer	kg	420
Noise level, 7m distance, reflexion-free, average value Diesel/Electro	dB(A)	77/75

SAFE TECHNIQUE PAYS OFF QUICKLY!

Easy maintenance of the high performance filter unit. Two filter-packages can be taken out of the filter housing for inspection. Equipped with a pneumatic AirShock® filter-cleaning device.

Water-cooled Kubota turbo charged industrial diesel engine for continuous operation, 42 kW (56 PS)