Mecal Fixed Vacuum System

Category:

Description

SPECIFICATION 

FIXED PIPEWORK – HEAVY DUTY PIPELINE FOR MECAL VACUUM CLEANING SYSTEMS

(Please refer brochure VHB-01-001 and VHB-01-002 for indicative pictures of the components).

Fixed pipe work as indicated elsewhere in this offer, with “Suction Inlets” for attachment of the flexible hoses would be provided. Quantities of pipe, fittings, suction inlets etc., are also as indicated.

The design of the piping system is based on the principle: to provide the shortest and as straight as possible route to connect all suction points with minimum number of bends. The recommended minimum bend radius is 5 times nominal pipe diameter. All pipe work should give a smooth uninterrupted bore, for maximum efficiency.

All piping would be joined with Morris sleeve type couplings. The Morris Coupling slips over the pipe join and is clamped to the pipe by heavy bolts, to give a pressure tight seal, by virtue of the Neoprene gasket. An earth strip and internal stainless steel sleeve ensure full earthing of the pipe system and protection of the seal at actual pipe join. This type of coupling allows simple, quick installation or removal of the pipe work.

The straight pipe lengths are normally AS1074 Medium Weight galvanised pipe supplied in approximately 6.5m lengths for cutting to required length at site. Lighter or heavier types of pipes may be quoted according to the applications.

Pipe fittings such as branches, bends etc., are fabricated from black pipe and hot dip galvanised after fabrication. Painting to client’s specification may be quoted upon request. In some instances flexible rubber hose is used for bends.

Angle and U-bolts type pipe support are also provided to support the pipe at specified minimum spacing. A variety of pipe brackets is available for special applications. All brackets are painted black or galvanised depending on client specification.

Suction inlets have an automatic closing flap with rubber seal. Opening is formed to suit the quick-action coupling on the flexible hose. Size 50mm inlets have 50 BSP female thread. Size 80 mm and 100 mm inlets have flange to DIN –10 Table and supplied completed with bolts/nuts and gasket.

FLEXIBLE HOSES & TOOLS.

Suction hoses from heavy duty flexible, abrasive resistant and anti-static Kanaflex polymer give excellent flexibility, light weight and minimum operator fatigue, together with long life. Hoses are normally supplied in 5m suction lengths with the provision of additional 5m long extension hoses, give a large range of areas than can be covered. For hoses less than 80mm diameter, longer length of 10,12 or 15 metres can be supplied. For hoses less than 80mm diameter, push in type couplings system K are provided at both ends.

For 80mm diameter and larger, system SK couplings are supplied. The suction hose has a quick connect claw type female coupling at one end and plain opening at other end for attachment of the pick-up tool. The extension hose has quick connect fittings at both ends (male and female) to allow attachment to the suction inlet and the suction hose.

A large range of sizes and types of general purpose and special pick up tools is available. Special purpose tools can be also be furnished if required. The range of tools nominated as being supplied in our offer is in our opinion, the most suitable for your application.

Pipework system with K and SK suction tools and BR piping elements

 

90° BEND
80NB VWY85010
100NB VWY85015
125NB VWY85020
R = 5 to 10D

 

 


BRANCH C/W FLANGE
80 x 80 VWY52165
100 x 80 VWY53165
125 x 80 VWY54165

 

70° BEND
80NB VWY85011
100NB VWY85016
125NB VWY85021
R = 5 to 10D

 

SUCTION POINT
80NB VWY5251 1
100NB VWY53511

 

 


20° BRANCH
80 x 80 VWY52161
100 x 100 VWY53161
125 x 125 VWY54161

 

80mm Flange VWY85512
100mm Flange VWY85513
80mm Gasket VWY85502
100mm Gasket VWY85503


90″ BRANCH C/W BEND
80 x 80 VW Y52211
100 x 80 VWY53221
100 x 100 VWY53211
125 x 80 VWY54225
125 x 100 VWY54221
125 x 125 VWY5421 1

RUBBER BEND 1 to 3M
80NB VWY52031—52033
100NB VWY53031—53033
125NB VWY54031—54033

 

T-JUNCTION
80 x 80 VWY52261
100 x 80 VWY53271
100 x 100 VWY53261
125 x 80 VWY54275
125 x 100 VWY54271
125 x 125 VWY54261


REDUCER
100 x 80 VWY53451
125 x 80 VWY54455
125 x 100 VWY54451


PIPE C/W FLANGE
80NB VWY52371
100NB VWY53371

 

PIPE COUPLING
(3 Bolt) 80NB 3—3C
(4 Bolt) 80NB -4C
(3 Bolt) 100NB 4-3C
(4 Bolt) 100NB 4—4C
(3 Bolt) 125NB 5—3C
(4 Bolt) 125NB 5-4C

PIPE C/W FLANGE & BEND
80NB VWY52372
100NB VWY53372
100 x 80 VWY53381

 

MOUNTING BRACKET
80NB VWY52435
100NB VWY53435
125NB VWY54435
Galvanised angle and U-Bolt

 

BRANCH C/W FLANGE & BEND
80 x 80 VWY52212
100 x 80 VWY53222
100 x 100 VwY53170
125 x 80 VWY54226
125 x 100 VWY54222

ASK OUR PROFESSIONAL ENGINEERS TO ADVISE ON MOST EFFICIENT SYSTEM.
PIPE COMPONENTS FOR 150NB AND 200NB ARE.SIMILAR AND AVAILABLE FOR LARGE SYSTEMS.

STANDARD PIPE FITTINGS — SYSTEM BR. (80NB AND ABOVE)

VACUUM SUCTION MACHINE

ASSEMBLY WITH NOISE DAMPENING ENCLOSURE.

TYPE KS-200P KS-300P KS370P KS-550P/R K750P/R KS1500/R
DIMENSIONS F 1400 1800 2300 2300 2300 2500
IN C 1100 1400 1500 1500 2250 2250
MM H 1700 2100 2300 2300 2300 2300

DIMENSIONS SUBJECT TO CHANGE
1. Vacuum Pump
2. Vee Belt
3. Main Motor
4. Exhaust Silencer
5. Exhaust Temp. Safety Unit
6. Base Frame
7. Vacuum Gauge
8. Relief Valve
9. Filter
10. Electronic Control Panel
11. Ventilating Fan
12. Noise Dampening Material

WHAT MAKES MECAL SUCTION SYSTEMS BETTER?

Higher Technology –

MECAL EXCLUSIVE SUCTION INLETS.

IMPORTANT FEATURES Which make Mecal Suction Inlets –

  • Seal for Life
  • Maintenance Free for Life

 

‘Life’ – Virtually for EVER!

  1. Taper Cone Positive Seal.
  2. Easy to open even against Mecal extra high vacuum.
  3. Heavy duty corrosion proof casing & door.
  4. Heavy steel closing spring – corrosion proof.
  5. Opening and position lock handle.
  6. . Available in size 50mm (with 50 BSP Female) , 80mm and 100mm.

MECAL RANGE OF ACCESSORIES

Portable and stationary intercept hoppers

Type VA with separator top, capacity 1- 2m3,
transport by forklift or crane, front discharge.

Type VER with separator top, capacity 1- 2m3,
transport by forklift or crane, downward discharge.

Type VEC with separator top, capacity 1m3,
transport by forklift or crane, side discharge.

Type VT capacity 1m3
suspended with loading boom for discharge onto conveyor belt or into open containers.

Battery operated filling level probe. Discharges automatically by gravity actuated flap gate.

A 2600
B 1120
E 3000

 

Type VA
with cyclone separator
for separation of fine dust

1m 3 1.5m3 2m3
A 1442 1752 2072
8 1410 1410 1410
C 1691 2001 2321
E 1853 2145 2465

Type VER
with cyclone separator
for separation for fine dust

Discharge device 1m3 1.5m3 2m3
A Slide gate 1960 2410 2890
double dump gate/flap gate 2345 2795 3275
B Slide gate 1200 1200 1200
double dump gate/flap gate
C Slide gate 2180 2630 3110
double dump gate/flap gate 2565 3015 3495
D Slide gate 375
double dump gate/flap gate 760
E Slilde gate 2350 2800 3280
double dump gate/flap gate 2735 3185 3665

TypeVEC
with cyclone separator for separation of fine dust

A 2345
8 1200
C 2565
E 2735

Optional equipment for intercept hoppers types VA, VER, VEC: connection pipe 1m long and 900 bend, flange and quick-coupling, system SK-V. Prevents bending of the flexible hose, dia. 80 to 150mm.

Type VF and VFP
stationary intercept hoppers with integrated filters. Vertical discharge to recycle the collected material onto a belt conveyor, into containers or onto trucks. Discharge devices for continuous or intermittent discharge.

Type VM 7, skip hopper for transport and discharge by dumper loader truck. Weight approx. 2300kg.

A 1500 C 1950
B 1900 L 3600

 

TypeVR 12
roll-off container system. Transport and discharge by suitable truck. Large tailgate for discharge. Hopper also suitable for fixed installation on suitable truck chassis

A 1900 C 2350
B 2480 L 4730

Hopper for pneumatic discharge of the collected material. For suction collection and blowing discharge of gravel, sand, sludge, bulk material. Mounted on tipping truck or roll-off frame system

12

A 2200 C 2650
B 2500 L 6300

Application of intercept hoppers

Trailer or truck-mounted vacuum loader,
portable intercept hopper (type VER).
I portable piping set-up (system SK with quick-couplings)

Choose the appropriate intercept hopper for your requirements overleaf.

Trailer or truck-mounted vacuum loader, portable intercept hopper,
fixed pipework system (system BR)
*illustration

Trailer or truck-mounted vacuum loader, stationary filter/hopper (type VF or VFP), fixed pipework system.
*illustration

Central vacuum suction unit (type KS-CENTRAL) stationary filter/hopper,
fixed pipework system,
suction inlets with automatic lid.

Suction tools, system SK, DN 80, 100, 120,150,200 mm

Suction tools, system SK, DN 80, 100, 120,150,200 mm

EXTENSION HOSES
Standard length is 5m.
Other lengths available upon request.
NOMINAL DIAMETER (mm)
080 100 120 150 200
Extension hoses, rubber with steel wire insert, 5m long , without couplings.
Part No. ZHN-

85502

85503 85504 85505 85506
As above, but with Male and Female couplings
Part No. VHB- 50000 50100 50200 50300 50400
Minimum Bend Radius 375mm 500mm 625mm 750mm 1000mm
Weight/Metre 3.3kg 4.2kg 5.0kg 6.3kg 8.8kg
Kanaflex . Flexible and Anti Static, 5m long, without couplings.
Part No. ZHN- 80003 80005 80006 80007 80008
As above, but with Male and Female couplings.
Part No. VHB- 50005 50105 50205 50305
Minimum Bend Radius 210mm 330mm 405mm 675mm
Weight/Metre 1.6kg 2.4kg 3.5kg 4.7kg
Plastic with rigid PVC insert,
5m long , without couplings – Heavy Duty.
Part No. ZHN- 85282 85283 85284 85285 85286
As above, but with Male and Female couplings.
Part No. VHB- 50010 50110 50210 50310 50410
Minimum Bend Radius 225mm 295mm 450mm 575mm 950mm
Weight/Metre 1.6kg 2.8kg 4.3kg 5.1k g 7.2kg
SUCTION HOSES
Standard length is 5m.
Other lengths available upon request.
Kanaflex – Flexible and Anti Static
as per above specification
Part No. VHB- 50025 50125 50225 50325
Rubber – Heavy Duty and Anti Static as per above specification
Part No. VHB- 50020 50120 50220
Plastic – Heavy Duty
as per above specification
Part No. VHB- 50028 50128 50228

 

 

Suction tools, system SK, DN 80, 100, 120,150,200 mm

DESCRIPTION NOMINAL DIAMETER (mm)
080 100 120 150 200
Coupling – Male, painted.
For extension and suction hoses.
Part No. VHB- 50030 50130 50230 50330
Coupling – Female, painted.
For extension and suction hoses.
Part No. VHB- 50031 50131 50231 50331
Coupling – Double Female
Length
Part No. VHB-
600mm
50032
600mm
50132
600mm
50232
600mm
50332

End cap – Male, with handle.
Part No. VHS- 50033 50133 50233 50333
End cap – Female, with handle.
Part No. VHB – 50034 50134 50234 50334
Adaptor, steel, painted. System K

To work at two different suction points. System SK

Coupling 0
Part No. VHB-
1 x 80 mm M
2 x 50 mm K from system SK to system K
50035
1 x 100 mm M
2 x 60 mm K from sys1em SK to system K
50135
1 x 120 mm M 2x60mmK from system SK to system K
50235


Coupling Ø
Part No. VHS


1 x 120 mm M
2 x 80 mm V system SK
50236
1 x 150 mm M
2 x 100 mm V system SK
50336
1 x200mm bandlock 2 x 120 mm V system SK
50436
Reducer, steel, zinc coated.
To reduce to the next smaller dia. of system SK.
Coupling Ø
Part No. VHB-

1 x 100 mm M
1 x 80 mm V
50137
1 x 120 mm M
1 x 100 mm V
50237
1 x 150 mm M
1 x 120 mm V
50337
1 x 200 mm
bandlock
1 x 150mm V
50437
Reducing fitting, with Male coupling.
To reduce from system SK to conical system K (see list of conical system K).
Coupling Ø
Part No. VHB –
1 x 80 mm v
1 x 60 mm K
50038
1 x 100 mm V
1 x 80 mm K
50138

Reducing fitting, with Female coupling.
To reduce from system SK to conical system K (see list of conical system K).
Coupling Ø
Part No. VHB-
1 x 80 mm M 1 x 60 mm K
50039
1 x 100 mm M 1x60mmK
50139
Hose connector with flange and Male coupling.
To connect suction and extension hoses.
Part No. VHB – 50040 50140 50240 50340
Hose connector with flange and Female coupling.
To connect machines
Part No. VHB- 50041 50141 50241 50341

 

Suction tools, system SK, DN 80, 100, 120,150,200 mm

DESCRIPTION NOMINAL DIAMETER (mm)
080 100 120 150 200

Straight pipes, steel. For large distances between suction unit and intercept hopper or
vice versa.
Lower resistance than in flexible hose.
Part No. VHB- 50042 50142 50242 50342
Part No. VHB- 50043 50143 50243 50343
Part No. VHB- 50044 50144 50244 50344
Pipe bend 90°, steel.
To connect to suction unit and intercept hopper to prevent a buckling of the suction hose. Also used in the pipework system.
Part No. VHB- 50045 50145 50245 50345
Pipe bend 45° , steel.
Same as above
Part No. VHB- 50046 50146 50246 50346
O-ring, rubber for Female couplings. Part No. VPP- 85082 85102 85122 80152
Ring type spray nozzle, steel, zinc coated, to moisten the material.
Part No. VHB- 50148 50248 50348
Hand suction tube, angular, steel, zinc coated.
For the removal of bulk material, turnings, slurries.
Total length
Part No. VHB-
560 mm
50050
560 mm
50150
650 mm
50250
650 mm
50350
730 mm
50450
Hand suction tube, straight, steel, zinc coated.
For the removal of bulk material, turnings, slurries.
Total length
Part No. VHB-
1000 mm
50051
1000 m
50151
1200 mm
50251
1200 mm
50351
1300 mm
50451
Fluidizing nozzle, steel, zinc coated. For the removal of large quantities of bulk material ensures a continuous conveying over large distances.
Total length
Opening of nozzle
Part No. VHB-
100 mm
130 X 50
50052
1100 mm
125 X 65
50152
1200 mm
145 X 80
50252
1200 mm
175 X 100
50352
1200 mm
260 X 120
50452
Hand suction tube, steel, zinc coated. For the removal of bulk material. turnings, slurries Rectangular opening of nozzle.
Total length
Opening of nozzle
Part No . VHS-
1000 mm
200 X 30
50053
1000 mm
240 X 30
50153
1000 mm
300 X 40
50253


Floor cleaning nozzle, steel, zinc coated. 350mm wide, for wet and dry floor cleaning.
Total length
Opening of nozzle
Part No. VHB –
1000 mm
345 X 95
50054
1000mm
345 X 105
50154




Shovel tube steel. zinc coated.
For the removal of large quantities of bulk material.
Total length
VHB-
Part No.



700 mm
50355
700 mm
50455

 

 

Suction Tools for Industrial Vacuum cleaners 40 to 60 mm hose

Possible combinations of suction hoses and suction tools

    1. Same diameter of suction hose and nozzle
      Bowed pipe No. 3/DN 50 is connected directly to hose connector
    2. Different diameter of suction hose and nozzle
      Suction hose of dia. 50 mm is connected with reducing fitting No. 31b/DN 50 to reduce from 50 mm to 40 mm. Then the bowed pipe No. 3/DN 40 can be used
    3. Coupling of two suction hoses of same diameter
      For coupling two or more suction hoses together (for extension), the hose coupling No. 32 of same diameter is used

When ordering hoses or suction tools, please state code number and diameter

Subject to alterations without prior notice!

Suction tools conical system K, DN 30, 40, 50, 60
electrically conductive (meeting the B1 regulation)
NOMINAL DIAMETER (mm)
30 40 50 60

KANAFLEX hose
5 m long, with connection pieces, very
flexible, for suction work and as extension, electrically conductive,
temperature range: 0°C to +85°C,
colour: black
Code No.
5 m
VHA50515 VHA50615

Universal rubber hose UG
with connection pieces, for suction work and as extension, electrically
conductive, temperature range: -20°C to
+80°C, colour: green
Code No.
5 m
10 m
15 m
20 m



712016
712021

712017
712024
712025
712018
712027
712028
712029

Polyurethane hose 05PURE
5 m long, with connection pieces, highly resistant to abrasion, flexible, for suction work and as extension, electrically conductive, temperature range: -40°C to
+90°C, colour: green
Code No.
5 m
711104 711105 711106

 

Suction tools conical system K, DN 30, 40, 50, 60

electrically conductive (meeting the B1 regulation)

Nominal diameter (mm)
30 40 50 60

Rubber hose TB
with connection pieces, transformer oil resistant, for suction work and as extension, electrically conductive, temperature range:-20°C to +120°C, colour: blue
Code No.

5 m

10 m

712007

712003

712008

712009


Metal hose 05M
with connection pieces, heat resistant, for suction work and as extension, not suitable for liquids, electrically conductive, temperature range: up to +400°C, zinc plated
Code No.

5 m

10 m

713007

713012

713008

713014

Elbow 11
90°, metal, zinc plated, rotation: 360°, to be inserted into the suction inlet of the vacuum unit, prevents buckling of the hose
Code No. 714021 714022
Reducing fitting 30a
necessary when using suction hoses of a smaller diameter than the suction inlet of the vacuum unit, for suction inlet of vacuum unit
Code No. 716000

DN 50/DN 40

716001

DN 60/DN 50

Connection piece
for hoses without connection piece
Code No. 716014 716015 716016
Reducing fitting 31b necessary when using accessories of a smaller diameter than the flexible hose Code No. 716002

 

DN 40/DN 30

716003DN 50/DN 40 716004

DN 60/DN 50

Reducing fitting 38
with air regulation, necessary when working with units of 5.5 kW and more
Code No. 716005

DN 40/DN 30

716006

DN 50/DN 40


Hose coupling 32
for extension of flexible hoses
Code No. 716011 716012 716013
Drum filling device for liquids. Flexible hoses of DN 50, 2“ thread connection, level switch to prevent overfilling Code No. 717036

 

Suction tools conical system K, DN 30, 40, 50, 60
electrically conductive (meeting the B1 regulation)
NOMINAL DIAMETER (mm)
30 40 50 60
Suction tube 1b
approx. 1 m long, aluminiumSuction tube 2b
approx. 0.5 m long, aluminium
Code No.

Code No.

714031

714034

714032

714035

714033

714036


Suction tube 1c
approx. 1 m long, steel, zinc platedSuction tube 2c
approx. 0.5 m long, steel, zinc plated
Code No.

Code No.

714007

714017

714008

714018

714009

714019


Suction/blowing nozzle
for the cleaning of blind holes, with suction tube 50 mm, connection for compressed air, 5 blowing nozzles, compressed air valve
Code No. 715049

Fluidizing nozzle 39
steel, zinc plated, for the removal of bulk material and accumulations of dust
Code No. 715062

Rubber nozzle 29
150 mm long, for machine cleaning
Code No. 715066
Elbow 5a,90°, steel, zinc plated, required for overhead cleaning of pipelines and structures Code No. 714025

Round nozzle 3
30°, plastic
Code No. 715000 715001 715002

Round nozzle 3a
30°, steel, zinc plated, suction and connection of other nozzles
Code No. 715005 715006 715007

Suction nozzle 4
plastic, in two parts, for machine cleaning not suitable for zones 0, 1 or 2
Code No. 715008 715009

Suction nozzle 4a
one part, steel, zinc plated, for machine cleaning
Code No. 715015

Flat nozzle 6
plastic, for narrow grooves of machines not suitable for zones 0, 1 or 2
Code No.
Opening of nozzle
715017
12×65 mm2
715018
18×90 mm2
715160
18×90 mm2

Flat nozzle 6a
metal, zinc plated, for cleaning of narrow spaces on machines and radiators
Code No.
Opening of nozzle

715020
15×60 mm2
715021
15×80 mm2
715022
15×90 mm2

 

Suction tools conical system K, DN 30, 40, 50, 60

electrically conductive (meeting the B1 regulation)

Nominal diameter (mm)
30 40 50 60

Triangular nozzle 7c
straight, aluminium casting, with steel rail, painted, for vacuum extraction of dirt, turnings and bulk material
Code No.
Opening of nozzle

715027
110×30 mm2
715028
110×30 mm2
715029
110×30 mm2
Triangular nozzle 7
aluminium casting, with steel rail, painted, for vacuum extraction of dirt
Code No.
Opening of nozzle

715023
150×15 mm2


Triangular nozzle 7a
angular, aluminium casting, painted, with steel scraper, for scraping off and vacuum extraction of sticky dirt
Code No.
Opening of nozzle

715024
150×15 mm2


Triangular nozzle 7b
angular, aluminium casting, painted, with rubber lips, for removal of liquids and sludge
Code No.
Opening of nozzle

715025
150×15 mm2


Triangular nozzle 7g
angular, aluminium casting, painted, with brush insert, for cleaning of cushions, inside-cleaning of cars
Code No.
Opening of nozzle

715026
150×15 mm2



Triangular nozzle 7d
angular, aluminium casting, painted, with steel rail, for removal of dirt and chips
Code No.
Opening of nozzle

715030
300×28 mm2
715031
300×28 mm2
715032
300×28 mm2

Triangular nozzle 7e
angular, aluminium casting, painted, with rubber lips, for removal of liquids and sludge
Code No.
Opening of nozzle

715033
300×28 mm2
715034
300×28 mm2
715035
300×28 mm2
Suction tube 1c and round nozzle 3a required

Floor cleaning nozzle 500 L suitable for units up to 3.6 kW, width 500 mm, aluminium casting, rubber lips on both sides, swivel elbow and clamp lock, height- adjustable wheels

for dry material we recommend inserts instead of rubber lips

Code No.

 

 

 

Code No.

 

 

 

 

 

 

715075

 

 

 

715076

 

 

 

 

 

Suction tools conical system K, DN 30, 40, 50, 60

electrically conductive (meeting the B1 regulation)

Nominal diameter (mm)
30 40 50 60

Floor cleaning nozzle 300 S
width 300 mm, aluminium casting, suitable for units up to 22 kW, rubber lips on both sides, swivel elbow and clamp lock, height adjustable wheels

Suction tube 1c and round nozzle 3a required

Floor cleaning nozzle 500 S
width 500 mm, aluminium casting, suitable for units up to 22 kW, rubber lips on both sides, swivel elbow and clamp lock, height adjustable wheels
Code No.

 

 

Code No.

 

 

 

 

 

 

715136

 

 

 

715139

715137

 

 

 

715140

Brush 8
370 mm wide, angular for removal of dry dust from walls and floors
Code No. 715040

Brush 8
250 mm wide, angular
Code No. 715039

Brush 12a
120° section, for pipelines up to 250 mm Ø, for overhead cleaning of pipes
Code No. 715043

Brush 10
round Ø 100 mm and Ø 120 mm, angular, for cleaning of floors, machines, ceilings, windows, columns and beams
Code No.
DN 100
DN 120

715041

715042


Universal rubber brush 16 for removal of dust and fly, cleaning of looms and other machinery
Code No. 716059

Flat nozzle 6b
plastic, for machine cleaning, suction opening: 90 x 15 mm
Code No. 715070

 

 

MORRIS
COMPRESSION COUPLINGS AND SIGHT GLASSES

FOR PNEUMATIC CONVEYING
AND OTHER PIPING SYSTEMS

 

 

MORRIS COMPRESSION COUPLINGS

The ONLY Couplings which are economically available to connect (or repair) threaded or
unthreaded pipe or tubing o f any size from ½” through 36″ . This includes millimeter sizes and even a rare one-o f-a-kin d 0.D. tubing size. Available in a variety of materials.

EXCLUSIVE MORRIS DESIGN FEATURES

OUTER SHELL AND BAR WASHER The unique Morris design of these integrated parts. . . fully related to the inner liner and gasket . . attains the exclusive equalized pressure seal which makes Morris the preferred Coupling . Outer Shell 1s corrosion-resistant electrogalvanized cold rolled steel stainless steel, aluminium and other metals available. The rugged bar washer is electroplated steel. The compression principle assures an even positive seal eliminates need for lock washers.

NUTS AND BOLTS –
Coupling comes ready to slip with electroplated nuts and bolts in place ready to be tightened with a single socket wrench

INNER SLEEVE
The precision die-cut teeth are a significant factor in the Morris design-principle of applying equal pressure to the entire pipe circumference to attain complete seal plus extra rigidity. . . no sag in unsupported pipe or tubing. Standard sleeve is electrogalvanized cold rolled steel. but like outer shell is available in other metals to meet individual requirements

GASKET – Precision die-cut tooth design assures low or high pressure seal for both gaseous and liquid materials . Black neoprene is standard gasket, but rubber, white neoprene. asbestos and other gasket materials are available. Aluminium or stainless steel static conducting strips are available with any type gasket.


EQUALISED COMPRESSION PRINCIPLE –
As bolts are tightened the heavy bar washers draw in the outer sleeve applying equal pressure to the entire surface area of the inner sleeve and gasket. Under this equal compression the gasket teeth “flow” together to assure a leakproof seal. Will not damage or distort thin-wall pipe or tubing

 

FASTER Θ EASIER – ONE MAN Θ ONE WRENCH Θ ONE MINUTE

 

Morris Couplings reduce original installation costs because application is so fast and easy as illustrated lower right. You get additional savings because the original cost of Morris Couplings is substantially less than any others

For major repairs. merely cut out bad section of pipe or tubing. repair with new section and join with Morris Couplings.


Morris Couplings with static conducting (grounding) strips are enthusiastically and widely accepted for use in pneumatic conveying systems. The strips provide positive conduction of static across joints to the system ground. . .at
no extra cost and without special gaskets.

 

 


S.S. GASKET PROTECTORS
Stainless Steel Gasket Protectors are available for Morris Couplings . They cost pennies. . .save dollars by preventing gasket wear and line contamination. When gaps occur at tube joints, these Protectors prevent gasket wear caused by abrasive materials or by the action of a vacuum system

 

 

20 SECONDS
Clean scale, burrs, dirt or grease from joint areas and slide coupling over end of one pipe

40 SECONDS
Bring other pipe into butt position and slide coupling back to center over joint

ONE MINUTE
Tighten bolts evenly until ends of flanges butt. This automatically attains adequate bolt torque for a safe, sure, equal compression seal.

*FOR SPECIFICATIONS AND PRICES . . REQUEST CATALOGUE

MORRIS QUICKON II COUPLERS®

Featuring NEW Positive Locking System.
OPEN/CLOSE WITHOUT TOOLS. . .IN SECONDS

FOR PNEUMATIC OR VACUUM CONVEYING SYSTEMS
Sizes 1½” O.D. thru 13″ O.D. In standard 4″ lengths

MORRIS QUICKON II:COUPLERS can be installed or removed with a twist of the wrist. No tools or special skills needed. The positive locking system turns easily to seal or to compensate for normal O.D. pipe or tubing tolerances.

This in-line Coupler is ideal for use where: Fast takedown and reassembly of lines is essential, reduced coupler weight Is desirable, a line or system is frequently modified, wrap around installation is necessary, and where pressure does not exceed 50 psi.

FEATURES AND ADVANTAGES

  1. Super fast installation and takedown by anyone no tools
  2. One piece construction no loose pieces
  3. No special pipe preparation required.
  4. Adjusting screw and thick gasket assure positive seal and even compression over entire joint will not damage thin wall tubing
  5. Stays closed in spite of expansion, contraction or vibration
  6. Convenient easily loosened and slipped along the pipe section and secured during takedown.
  7. Exceptionally lightweight a 4″  O.D. Quickon weight 1 lbs compared to 3¾ lbs. for a 4 ” O.D. standard Morris Coupling

 


MORRIS “In-Line” Sight Glasses give you a clear look at the material flowing through your conveying lines. Turbulence is eliminated by the “straight through” interior design. A permanently attached ground strip or events static electricity build-up by providing a positive contact across the sight glass. Ideal for fast and simple line installation with Morris couplings. Available in a variety of materials, most popular construction is clear acrylic center section with aluminium steel or stainless steel tube or pipe ends.

Side-Band Compression Couplings

Greatly Improved holding power plus a positive compression seal!
Unique design of Morris Side-Band compression couplings gives you vastly improved axial force holding power to connect or repair threaded or unthreaded pipe and tubing. Dual locking side bands grip the pipes and allow higher operating pressures than those normally suggested for standard Morris compression couplings. Especially effective where line vibration is a problem, and on plastic pipe.

You get all the positive sealing advantages of the Morris compression coupling in a coupling that can hold its own in fighting end pull.

Available for 1½” through 24″ nominal pipe or tubing sizes – including millimeter sizes. Static grounding strips or stainless steel gasket protectors also available.

Important facts about
MORRIS COMPRESSION COUPLINGS

CONDENSED TABLE OF COUPLING SPECIFICATIONS

Nominal Sizes (includes) ½  – ¾ 1 –  2¾ 3 – 7¾ 8 – 36
Lengths (inches) 2 4,6 ,8 4,6 ,8,10,12 6,8,10,12 ,16
Number Bolts 2 2,3 ,4 2,3,4,5 ,6 2,3,4,5 ,6
Bolt Sizes (inches) 5⁄16 X 1¼ 1½ X 1¾ 5⁄8 x 2 ¾ X 3
Shell Thickness (inches) .052 .052 .062 .062
Sleeve Thickness (inches) .052 .052 .052 .062
Gasket Thickness (inches) .062 .062 & .093 .093 & 125 .125. 3⁄16 & ¼

MAXIMUM ‘UNRESTRAINED’ PRESSURE

O.D. Size (inches) 2 3 4 5 6 6 5⁄8 8 10
Hydrostatic (psi) 900 600 450 475 450 420 350 325 290 250 200 230 175

 

 

Super Refined-Steel Coupling

the fastest Quick-coupling for aggressive and sensitive liquid substances. For welding to steel pipes

A Hand-movement suffices

to join the 2 Perrot refined-steel Quick­ couplings tightly together. Just another hand-flick and they are released. This can be done once, twice, thousands of times. The operation is always equally simple, equally fast and always provides a connec­tion equally reliable, suction-fast, and pres­sure fast, as well as having an all-round fle­xibility. Tools are not required just a hand. Even an unskilled hand cannot go wrong.

Here’s why this coupling is so valuable: It’s fast, there are no problems: has proved itself a million times over and, by use of re­fined steel, immune to aggressive liquid substances.

The connection is instant

for filling and draining, for transferring for pumping and drawing-off an almost un­ countable number of liquids and paste-like substances and specially suitable for every sort of aggressive medium.

Draining, Filling and Transport Problems solved

in the chemical industry, in chemical preparation processes, in the plastics-prepara tion industry, in the foodstuffs industry, in the machinery industry for special purpo­ses, especially in cases where aggressive media have to be transported.

*All rights to technical alteration reserved!

Technical Details

Male and Female Coupling is made of V 4 A-steel.
The Lever on the Female Coupling is made of galvanised steel. Stainless Steel units are available upon request.

Sealing: Rubber seal-ring
Pressure: 15 atmospheres operating pressure
Flexibility: Junction has 15° all-round angular-ability.
Sizes available: Ø 80, 100, 120, 150, 200mm (Other sizes upon request).

PERROT COUPLING

PART NO. DESCRIPTION SIZE A B C  D E F
VPP8008 80mm Male 80 50 89
VPP80081 80mm Femaie 80 70 285 89
 VPP85082 Gasket 80 142 110
VPP80100 100mm Male 100 50 108
VPP80101 100mm Female 100 81 300 108
VPP85102 Gasket 100 160 127
VPP80120 120mm Male 120 50 133
VPP80121 120mm Female 120 90 280 133
VPP85122 Gasket 120 188 143
VPP80150 150mm Male 150 58 159
VPP80151 150mm Female 150 90 275 159
VPP85152 Gasket 100 230 185
VPP80200 200mm Male 200 75 216
VPP80201 200mm Female 200 107 350 216
VPP85202 Gasket 200 305 250

KAR

KAR – INDUS AR HOSE

A LIGHT AND EXTREMELY FLEXIBLE ABRASION RESISTANT ANTI-STATIC RUBBER VACUUM HOSE DESIGNED TO WITHSTAND SEVERE CONDITIONS IN HANDLING ABRASIVE MATERIALS

FEATURES:

  • SPECIAL CONDUCTIVE POLYMER WHICH DISSIPATES STATIC ELECTRICITY WITHOUT A GROUNDING WIRE
  • LIGHT WEIGHT, VERY FLEXIBLE AND ROBUST CONSTRUCTION PROVIDING EASE OF HANDLING IN WORKPLACE CONDITIONS

APPLICATIONS:

  • LOW PRESSURE GRAVITY FEED CHUTES OR VACUUM CONVEYORS IN MANUFACTURING PLANTS AND CONSTRUCTION SITES
  • SUCTION CONVEYANCE OF SLURRY, CEMENT, GRAVEL, IRON ORE, AND GRAINS

 

mm mm mm kg/mt bar PSI % mm m
38.0 47.0 0.49 2.0 30 100 20 20
50.6 60.6 0.72 1.5 23 100 30 20
62.4 74.8 1.05 1.5 23 100 50 20
76.4 90.0 1.44 1.0 15 100 60 20
101.6 117.6 2.32 1.0 15 100 80 20
125.9 145.1 3.22 1.0 15 100 120 20
152.4 173.6 4.55 1.0 15 100 180 20

 

 

TEMPERATURE : -15°C / +60°C
STANDARDS: ISO 1307
SAFETY FACTOR: 4:1

 

 

VACUUM CLEANING SYSTEMS

COMPANY STATE EQUIP. KW INDUSTRY APPLICATION
Adelaide Brighton Cement SA 220P 22 Cement Limestone /Cement
– Angaston
– Klein Point SA 300P 30 Cement
Australian Cement Ltd – Kandos NSW S-5 E 37 Cement Limestone/ Cement
Alcoa of Australia – Bunbury WA S-4 D 33 Aluminium Ship unloading
Alumina
Alcoa of Australia – Wagerup WA S-550R
KS-300P
S-4 D
AP-75R
55
30
33
7.5
Aluminium Alumina
Refinery
Allied Plant Hire – Wollongong
& Newcastle
NSW S-4 D 33 Contractor Various
Altona Petrochemical – Altona VIC S’Fine 5.6 Chemical Sludge & Dust
Atlas Steel – Altona VIC S’Fine 5.6 Steel Graphite from concrete floor
Australian Newsprint Mills TAS Ultimat 5.6 Paper Pulp
Ballarat school Mines – Ballarat VIC IS-30 2.2 chool Brickmaking Dept.
Barry Bros. – Melbourne VlC S-4 D 33 Contractor Various
BHP – Rod & Bar Division
– Newcastle
NSW S’Fine 5.6 Steel Scale
BHP – Wire Products – Geelong VIC S’Fine (2) 5.6 Steel General Cleaning
BHP – Whyalla SA AP-75R 7.5 Steel Ore Dust
Boral Besser – Blacktown NW S-3/30 30 Brick Chips &Dust
Boral Calsil – Prospect NSW KS-220P 22 Brick Cement Chip
Boral Gypsum Products – Port Melbourne VIC 220P 22 Plaster Gypsum
Boral Masonry – Wacol QLD S-3/30 30 Brick Cement Chips
Boyne Island Smelter – Gladstone QLD KS – 550R (2)
KS – 300P (2)
55
30
Aluminium Carbon & Alumina
Brisbane City Council – QLD MAXVAC 30 Public Bus Cleaning
Upper Mt Gravatt CENTRAL Transport
Broken Hill Hire NSW S-3A 18.5 Hire
Cable Sands – Bunbury WA S-3 A 18.5 Mine Mineral Sands
Cockburn Cement – Coogee WA 550R 55 Cement Cement/Lime
Collex – Mornington TAS S-5 D 48 Contractor Various
Comalco Aluminium – Bell Bay TAS S-5 D (2)
S’Fine II 5.6
48 Aluminium Alumina
Delta Electricity – Wallerawang NSW KS-750P 75 Power
Station
Coal
Dept of Marine & Harbours SA Ultimat 5.6 Ship/Boat Sand & Grit Blast
Recovery
Dept of Road Transport – Morgan SA S’Fine
S’Fine II
5.6 Ship/Boat Grit Blast Recovery
Dept of Territories & Local Government ACT Ultimat 5.6 Fly Ash
Flinders Power – Pt Augusta SA KS – 550R 55 Power Station Coal
Ford Motor Company VIC KS-750R 75 Automobile Foundry
Gardner Perrott AUST & NZ VTR 1600P
VTR ll00RS
S-5 C
S-5 D (4)
S-3 A
250
174
48
40
18.5
Contractor Various
Geelong Cement Ltd. VIC S-4 E 30 Cement Limestone/Cement
Goliath Cement TAS VTR 5-5C 48 Cement Limestone/Cement
Gordon Int. Technology – Geelong VIC AP-75R 7.5 School Brick/Cement & lumps
Government Aircraft Corp. VIC Ultimat 5.6 Manfacturer Machine Cleaning
Hammersley Iron WA S’Fine
AP-75R
5.6
7.5
Mine Iron Ore
Hawker De Havilland – Bankstown NSW 220P 22 Manufacturer Machine Cleaning
Aluminium Chips
Holden Company – Port Melbourne VIC KS – 320 P
KS – 370 P
MaxVac
22
37
11
Automobile Foundry

Machine Shops

Hydroblast – Geelong VIC S-5 D 40 Contractor Various
ICI Plastics – Laverton VIC KS-185 18.5 Granular Plastic
Iluka – Geraldton WA KS-370 37 Mine Mineral Sands
Intercast & Forge – Wingfield SA KS-550R 55 Foundry Sand
Johnson & Johnson NSW AP-75TS 7.5 Pharmaceutical Dust to Lumps
Johns Valves – Ballarat VIC S-3 A 18.5 Foundry Sand
Kelcar Material Management VIC VTR-1100RS
VTR-750RS
110
75
Contractor Portland Alum.
Kerman Contracting WA Mine
Kiwi Co-Op Dairies NZ AP-75R (3)
S’Fine
7.5 Dairy Milk Powder
McQuarrie Generation
– Bayswater Power Station
NSW KS-750P 75 Power
Station
Coal
Melcann – Clyde
North Geelong
NSW
VIC
S-4 E
S-3 A
Cement
Metro Water Authority – Perth WA S’Fine 5.6 Sludge & Dust
MGR Industries – Mordialloc VIC Ultimat 5.6 Contractor Various
Mitsubishi Foundry – Lonsdale SA S-4 E 30 Automobile Sand Conveying & Plant Cleaning
MTM Steel Fabricators – Launceston TAS Ultimat 5.6 Manufacturer Steel Shot
Norton Abrasives NSW AP-75R
Ultimat
7.5
5.6
Abrasives Sand
Olex Cable – Sunshine VIC Ultimat 5.6 Wire Machine Cleaning
Olympic Dam Operations SA S-5 E 37 Mine Copper
Orica – Yarwun QLD S’Fine II 5.6 Chemical
Pacific Power
– Mt Piper Power Station
NSW KS – 750 RS 110 Power
Station
Coal
Penrice Soda Products – Osborne SA 220 P 22 Chemical
Pies industrial Services AUST CV750 P
S-4 D (4)
S-5 D (3)
S-5 D (3)
VTR ll00P
75
33
40
48
121
Contractor Various
Portland Aluminium Ltd VIC KS – 550R (2) 55 Aluminium Carbon
Queensland Electricity QLD 750PE (2) 75 Power Coal
Commission – Gladstone Station
Queensland Fertiliser – Townsville QLD Pipe System Fertiliser Port
Queensland Glass – Brisbane QLD AP-75R 7.5
S’Fine II
Glass Glass & Sand
Ramset – Croydon VIC S’Fine 5.6 Manufacturer Metal Chips &
Sludge
Ridley Agriproducts – Tamworth NSW IS-55 5.5 Grain
Rocla Pavers & Masonary – Ottoway SA KS-185P 18.5 Brick Stones
S & B Blasting – Geelong VIC S-5 D
USL-1100RS
Ultimat
48
154
5.6
Contractor Various
Sanitarium – Moorooka QLD MaxVac 11.0 Grain Grain
SEC of VIC – Morwell
– Loy Yang
VIC AP-75R
S’Fine
7.5
5.6
Power
Station
Coal Dust
Seafab – Karatha WA S’Fine 5.6 Manufacturer Shot Blast
Search Equipment – Welshpool wa S’Fine 5.6
Silcar – Burnie TAS S-5 E
AP-75R
37
7.5
Paper Furnace Cleaning
Simcoa PTY Ltd – Australia WA MaxVac 11.0 Refinery Silica
Southern Pacific Tyres
– Thomastown
VIC MaxVac 11.0 Rubber Calendar
Stanwell Corporation QLD VA-2 Hopper Poweer Station Coal
Steamit – Gladstone QLD 750RS Contractor Various
Sugar Australia Eagle Farm QLD Ultimat 5.6 Sugar Boiler Tube
Tasprotect – Hobart TAS S-5D (3)48 Contractor Various
Thompson, Kelly & Lewis – Castlemaine VIC S’Fine II 5.6 Manufacturer
Tiwest Joint Venture WA S-5 E 37 Mine Mineral Sands
Tomago Aluminium NSW 220-P 22 Aluminium Alumina, Bath
Townsville Transport Services QLD S’Fine 5.6 Truck Cleaning
Trident Consolidated – Launceston TAS S-5 D 48 Contractor Various
TRW Products Ltd – Marrickville NSW MaxVac 11.0 Automobile Machining Chips
Tubemakers Foundry – Milperra NSW S-3 A 18.5 Foundry Hot Core Sand from castings
Tyco – Currumbin QLD S-3 A 18.5 Foundry Sand Dust to Lumps
Western Power – Muja WA S’Fine (2)
S-5 D
5.6
48
Power
Station
Coal Dust
Westfi – Bunbury WA KS – 550R 55 Timber Wood chips
VAW – Kurri Kurri NSW VTR-300P 30 Aluminium Coke, Alumina
Smelter
Westralian Sands – Capel WA KS – 550R 55 Mine Mineral Sand
Worsley Aluminium – Worlsey WA CV 750 RS
KS-220P
75
22
Aluminium Alumina
BAHRAIN
Bechtel
Alba Aluminium
CHINA
Fang Cheng Grain
IS-35 4 Grain
MALAYSIA
Malaysian Smelling Corp
Sabah Flour & Feed (Accessories only)
Butterworth
Labuan
S-3A 11.5 Tin Grain Smelter Dust Ship Unloading
NEW ZEALAND
New Zealand Aluminium
Smelters
Invercargill IS-40 4 Aluminium Alumina
PHILIPPINES
APO Cement
Cebu KS-370P
VTR-550P
37
55
Cement
Cement
Jetty
Cement Mill
Raw Mill
Packing Plant
TAIWAN
Taiwan Power Corporation
Taichung Pipe System Power Coal
Station

 

D = Diesel Powered.
KS = ‘In-Plant’ Pipe System.
R = -80Kpa Vacuum Pressure.

 

VACUUM CLEANING SYSTEMS – SHORT QUESTIONNAIRE

We require you to fill up a questionnaire so we would know exactly what you need.

Click here to redirect you to the questionnaire:

Questionnaire

 

MAGNETIC SEPARATORS


Removal of Tramp Metal

LIFTING MAGNETS


Scrap, Coils, Bundles &; Sheets

VACUUM CLEANERS

VacTrailer

VacTruck

Central Vac

NO DUST

LOADING CHUTES

Automatically controls dust & product loss when loading open & closed trucks, ships, rail wagons & stockpiles

MECAL-JET

DUST SUPPRESSION SYSTEMS


For crushers, screens, railwagons, hoppers, stockpiles &; shiploaders.

BELT

CLEANERS & SCRAPERS

Prevent build up on Conveyors
Reduces product loss

WHITTINGTON

SPIRAL DRUMS


Self cleaning – Self tracking

 

INDUSTRIES MECAL SERVES

Mecal Products and Services

Mining and Quarrying Food Industry Textile Waste Wool Processor Chemical Fertiliser Timber & Paper Industry Foundries Plastics Brick Making Sugar Industry Cement Manufacturing Glass Works Steel: Manufacture Warehouse Recycle Scrap Power Stations
VACUUM CLEANERS

Large mobile units and fixed systems that provide the highes vacuum and statutory emission requirements. Suitable for wet and dry application

*check symbol *check symbol *check symbol *check symbol *check symbol *check symbol *check symbol *check symbol *check symbol *check symbol *check symbol
MAGNETIC SEPARATORS

Permanent or electro magnets for removal or tramp metal for equipment protection

*check symbol *check symbol *check symbol *check symbol *check symbol *check symbol *check symbol *check symbol *check symbol *check symbol *check symbol *check symbol
LIFTING MAGNETS

Lifting Magnets for scrap steel, plate or coils, complete warehouse sytem etc.

*check symbol *check symbol
TELESCOPIC LOADING CHUTES

For filling bulk materials into drums, trucks, ready mix vehicles, road and rail tankers, stockpiles, ship loading etc.

*check symbol *check symbol *check symbol *check symbol *check symbol *check symbol *check symbol *check symbol *check symbol *check symbol
 DUST CONTROL

Spray suppression systems for controlling dust at crushers, screens, rail wagons, hoppers,  stockpiles, and ship loaders etc.

*check symbol *check symbol *check symbol
CONVEYOR BELT CLEANERES

To prevent build up material on conveyor belts.

*check symbol *check symbol *check symbol *check symbol *check symbol *check symbol *check symbol *check symbol *check symbol *check symbol
SPIRAL CONVEYOR DRUMS

Self cleaning and self tracking.

*check symbol *check symbol *check symbol *check symbol *check symbol *check symbol *check symbol *check symbol *check symbol *check symbol